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General Category >> Rubber Side Down! >> CDI/ignitor wireup
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Message started by tattoo rick on 01/03/22 at 08:21:06

Title: CDI/ignitor wireup
Post by tattoo rick on 01/03/22 at 08:21:06

hello all. I am trying to get my bike running.
2003 savage. I have been searching for weeks for an accurate diagram to wire up my ignitor. It is all that I have left to do I believe before she will start.
I am beginning to believe this information is coveted by a special few and is not to be released to the general public. I usually only buy running bikes but due to a recent disability I took what I could get and now I am getting so frustrated that the firing range is looking like it may be this bike's last stand.

I have replaced the stator, pick-up coil, reg/rect., starter solenoid, ignition coil, decomp solenoid, decomp controller, ignition switch, starter button and all the wire between. All that is left is the CDI.

I don't plan on using the safety switches or the neutral lamp.

Lights are wired in I'm not worried about those. This is a minimal rat-rod bobber/chopper build

if anyone can help it would be greatly appreciated.
I received this bike with no wiring for the most part in the starting system so i have no clue about wire colors. i guess i need the pin out for the cdi and destination of said pins.

thanks billions

Title: Re: CDI/ignitor wireup
Post by Dave on 01/03/22 at 09:18:04

If you go into the Technical Section of this forum, and go to the Index.....you can find the wiring diagrams. They are also in the back of a Clymers manual.

There used to be a RYCA video on YouTube that detailed how to eliminate the decompression solenoid. I don't know if they still have it on YouTube now that they no longer sell the Cafe' kit.

Title: Re: CDI/ignitor wireup
Post by tattoo rick on 01/03/22 at 10:14:39

Actually, I found only one pin-out on this whole site and it is for a 97, not a 2003.
The Clymer's manual I have has nothing of the sort. It has poorly illustrated wiring diagrams but not the pin out. I have no idea what wires I am dealing with here as I mentioned in my post. The same with the diagrams available on this site. There is no pin-out.

I thank you though for trying to help.

This has just become too stressful for me. I have two Suzuki bikes. A 78 gs750 needs wiring harness and a 2003 savage needs wiring completed and both could use front tires. I'm just going sell them both as parts bikes.

Title: Re: CDI/ignitor wireup
Post by verslagen1 on 01/03/22 at 11:18:46

Here's the plug pin out

Title: Re: CDI/ignitor wireup
Post by verslagen1 on 01/03/22 at 11:19:24

and the ig circuit wiring

Title: Re: CDI/ignitor wireup
Post by DragBikeMike on 01/03/22 at 12:59:52

I believe Versy provided pin locations for the early ignition system. If you have an eight-pin ignition module, it is used on the later models. It will look like this.

Title: Re: CDI/ignitor wireup
Post by DragBikeMike on 01/03/22 at 13:01:41

The pin connections are shown on this sketch. The sketch is of the pins in the module, not the plug.

Title: Re: CDI/ignitor wireup
Post by DragBikeMike on 01/03/22 at 13:03:13

This shot of the plug shows the two unused pin locations. It might be useful.