SuzukiSavage.com /cgi-bin/YaBB.pl General Category >> Rubber Side Down! >> Small pin found after removing clutch and cover. /cgi-bin/YaBB.pl?num=1663224756 Message started by Moarpower on 09/14/22 at 23:52:34

Title: Small pin found after removing clutch and cover. Post by Moarpower on 09/14/22 at 23:52:34 Hey guys. I found this small pin on the ground after I removed the utch cover and clutch and I can't find where it goes. I don't believe it to be part of the clutch as I was very careful to account for everything.

Title: Re: Small pin found after removing clutch and cove Post by zipidachimp on 09/15/22 at 00:17:33 check your clutch lever, likely has zero tension.  looks like the push rod for the clutch. Start over! Cheers!  8-)

Title: Re: Small pin found after removing clutch and cove Post by Moarpower on 09/15/22 at 00:23:04 Thanks mate. Could definitely be. I haven't put it back together yet. Waiting on gaskets and have some starter gear teeath to flush out.

Title: Re: Small pin found after removing clutch and cove Post by Moarpower on 09/15/22 at 00:25:25 ::) 283B223B3633313A3B3F22520 wrote: check your clutch lever, likely has zero tension.  looks like the push rod for the clutch. Start over! Cheers!  8-) If you mean the push rod in the middle of the clutch assemble its not that. And this one is much smaller than that

Title: Re: Small pin found after removing clutch and cove Post by zipidachimp on 09/15/22 at 00:32:10 that's what I meant. now I'm puzzled? Cheers!  8-)

Title: Re: Small pin found after removing clutch and cove Post by Moarpower on 09/15/22 at 01:01:04 It may have fallen off elsewhere from the bike. Is there anywhere external like the clutch lever or something that may had it there?  This has me stumped. I did blow out some of the engine with a small blower, not high pressure, to loosen up the metal teeth I'm searching for. Surely it hasn't come from here

Title: Re: Small pin found after removing clutch and cove Post by Moarpower on 09/15/22 at 03:04:25 Not going to lie this has me pretty scared and stressed out. It's not off the oil pump gear on the back of the clutch basket. It's not the clutch push rod. Please help lol

Title: Re: Small pin found after removing clutch and cove Post by verslagen1 on 09/15/22 at 06:50:43 the parts list describes that pin in the balancer as 4.5 in diameter by 9.5 long. what are the dimension of your pin.

Title: Re: Small pin found after removing clutch and cove Post by Scottwerty on 09/15/22 at 12:29:58 Just a guess but it could be part of the clutch basket. Part# 09261-06002

Title: Re: Small pin found after removing clutch and cove Post by Moarpower on 09/15/22 at 14:52:05 160512130C0107050E51600 wrote: the parts list describes that pin in the balancer as 4.5 in diameter by 9.5 long. what are the dimension of your pin. Definitely smaller diameter

Title: Re: Small pin found after removing clutch and cove Post by Moarpower on 09/15/22 at 14:54:29 60505C4747445641474A330 wrote: Just a guess but it could be part of the clutch basket. Part# 09261-06002 I thought so too mut that pin is still in place. The previous owner did the timing chain so could it have been from that? Could it also be from the oil pump? I've ridden the bike about 500 kms with no issue if it's from the pump or timing

Title: Re: Small pin found after removing clutch and cove Post by justin_o_guy2 on 09/15/22 at 15:06:38 You don't want the oil pump gear in backwards and it is easy to do, so pay attention, pull the gear and see if the pin in your hand will go in the oil pump. Maybe someone thought they lost that pin,replaced it and it was floating around in there waiting to get between things? YaKnow, they sell an oil drain plug that has a magnet in it. IDK for fact that the oil pump Has a pin that comes out.

Title: Re: Small pin found after removing clutch and cove Post by Moarpower on 09/15/22 at 15:23:34 3C2325223F3809390931232F64560 wrote: You don't want the oil pump gear in backwards and it is easy to do, so pay attention, pull the gear and see if the pin in your hand will go in the oil pump. Maybe someone thought they lost that pin,replaced it and it was floating around in there waiting to get between things? YaKnow, they sell an oil drain plug that has a magnet in it. IDK for fact that the oil pump Has a pin that comes out.   Do I have to pull the engine out to get to it?

Title: Re: Small pin found after removing clutch and cove Post by Moarpower on 09/15/22 at 15:26:14 3C2325223F3809390931232F64560 wrote: You don't want the oil pump gear in backwards and it is easy to do, so pay attention, pull the gear and see if the pin in your hand will go in the oil pump  Is this the part you are referring to?  The pin I found is a bit shorter

Title: Re: Small pin found after removing clutch and cove Post by Moarpower on 09/15/22 at 16:17:19 Could it have been the cam chain sprocket locating pin?  Or could it be from somewhere else besides the motor

Title: Re: Small pin found after removing clutch and cove Post by justin_o_guy2 on 09/15/22 at 16:37:31 Daangitt... I don't know, man.. I've never been in the side with the plug that screws in. Never messed with the gears you busted teeth off of. Would it help if you actually measured it, like with calipers, and looked for a pin that size in the Official Suzuki Maintenance Manual? You fished it out of the engine?

Title: Re: Small pin found after removing clutch and cove Post by DragBikeMike on 09/15/22 at 16:43:45 Yes.  The cam sprocket orientation pin is 5mm dia x 13mm long.  Paydirt!  Good job.

Title: Re: Small pin found after removing clutch and cove Post by justin_o_guy2 on 09/15/22 at 16:57:36 Well, Good! Will putting it in mean it will be opened up enough to install the goofy oring?

Title: Re: Small pin found after removing clutch and cove Post by Moarpower on 09/15/22 at 17:17:52 47414E32303733030 wrote: Yes.  The cam sprocket orientation pin is 5mm dia x 13mm long.  Paydirt!  Good job. Yep it matches those measurements. Nice work guys. OK so now what the heck do I do. I assume it just was lost on the install. Just leave it out til the engine is apart next?

Title: Re: Small pin found after removing clutch and cove Post by Moarpower on 09/15/22 at 18:56:28 283731362B2C1D2D1D25373B70420 wrote: Well, Good! Will putting it in mean it will be opened up enough to install the goofy oring? What goofy o-ring?  Lol

Title: Re: Small pin found after removing clutch and cove Post by justin_o_guy2 on 09/15/22 at 20:58:47 It must not have been you who buttoned one up without a particularly odd looking oring between the head and cover.

Title: Re: Small pin found after removing clutch and cove Post by Moarpower on 09/15/22 at 21:59:09 Oh haha. No this is as far as I've torn mine down

Title: Re: Small pin found after removing clutch and cove Post by och on 08/11/23 at 13:49:43 Guys, I just tore my clutch cover down and also stumbled upon a mystery pin. Mine is exhaust 6mm diameter and 6mm long. Any idea what it can be? http://https://i.imgur.com/odvbCKp.jpg

Title: Re: Small pin found after removing clutch and cove Post by Ruttly on 08/12/23 at 08:57:58 That is a indexing dowel pin and you need a parts breakdown to find where it goes or your gonna have an issue.

Title: Re: Small pin found after removing clutch and cove Post by Ruttly on 08/12/23 at 09:10:00 Might be indexing pin from counter balancer drive gear , it has a similar pin.

Title: Re: Small pin found after removing clutch and cove Post by och on 08/12/23 at 09:18:20 I already found out what this is in another thread, my mechanic put on the gear behind the clutch basket backwards when he was replacing my clutch, so my oil pump wasnt running and a bunch of other issues.

Title: Re: Small pin found after removing clutch and cove Post by justin_o_guy2 on 08/12/23 at 19:12:31 my mechanic put on the gear behind the clutch basket backwards when he was replacing my clutch, so my oil pump wasnt running That is just Too easy to do,, IF you're not paying attention. He should be helping you..

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