Donate!
Welcome, Guest. Please Login or Register :: View Members
Pages: 1
Send Topic Print
Broken Clutch Lever Switch Screw - Grrrrr! (Read 7 times)
Digger
Serious Thumper
2005 No Login
*****
Offline

Ya gotta be tough to
ride singles!

Posts: 1604
Colorado Springs, CO
Gender: male
Broken Clutch Lever Switch Screw - Grrrrr!
08/12/05 at 21:11:13
 
I was giving my '01 a once-over when I decided to lube the clutch lever and cable.  For some reason, I decided I'd take off the clutch lever switch and blast it with some contact cleaner.  The darned screw holding the clutch lever switch on must have been bathed in red Loc-Tite because I, in order:

1)  Stripped the phillips head of the screw.
2)  While trying to remove the screw, broke the head off.
3)  While trying to drill the screw out, broke off a drill bit in the screw.
4)  Threw up hands in disgust and ordered a new clutch lever assembly - over thirty bucks!

LESSON:  If you have a vague desire the remove the clutch lever switch and find the screw difficult to turn, quit while you're ahead and go fix something else.

Don't be like poor me!
Back to top
 
 

Digger
2001, Metallic Glacial Blue, Raptor Petcock, Verslavy (first hole) (otherwise, mechanically, the bike is stock), 13,xxx miles
I don't own a cage.
www.astronautbiker.com
WWW   IP Logged
sluggo
Serious Thumper
ModSquad
*****
Offline

big singles lead,
twins follow the
pack

Posts: 4744
moses lake washington
Gender: male
Re: Broken Clutch Lever Switch Screw - Grrrrr!
Reply #1 - 08/12/05 at 21:23:29
 
Digger wrote on 12/31/69 at 16:00:08:
LESSON:  If you have a vague desire the remove the clutch lever switch and find the screw difficult to turn, quit while you're ahead and go fix something else.

Don't be like poor me!


roflmao,  good advise. Grin
Back to top
 
 


SINGLES RULE, HARLEYS DROOL

  IP Logged
DavidV
Ex Member




Re: Broken Clutch Lever Switch Screw - Grrrrr!
Reply #2 - 08/12/05 at 22:00:44
 
Here's a trick for those cheap Phillips screws on the Savage.  Use a Phillips bit in a ratchet or T-handle so you can press down hard into the screw head.  I've found that I can't press down hard enough with a regular screwdriver to keep it from camming out, but using a T-handle makes a big difference.

I also use a little anti-seize on any fastener that's steel threading into aluminum, or anything that might get wet and rust in place.
Back to top
 
 
  IP Logged
Reelthing
Serious Thumper
Alliance Member
*****
Offline

Fish or ride that is
the question

Posts: 5397
Houston,Tx
Gender: male
Re: Broken Clutch Lever Switch Screw - Grrrrr!
Reply #3 - 08/12/05 at 23:06:03
 
and don't put um back - stainless allen head please
Back to top
 
 
  IP Logged
DavidV
Ex Member




Re: Broken Clutch Lever Switch Screw - Grrrrr!
Reply #4 - 08/13/05 at 07:16:08
 
I've had trouble finding stainless Allen screws around here, but plain Allens are also a good upgrade.  And be sure to use the anti-seize on any of them.
Back to top
 
 
  IP Logged
Savage_Rob
Serious Thumper
Alliance Member
*****
Offline

Mechanically
Inclined Amateur

Posts: 6972
Texas (Dallas area)
Gender: male
Re: Broken Clutch Lever Switch Screw - Grrrrr!
Reply #5 - 08/13/05 at 15:49:14
 
Digger wrote on 12/31/69 at 16:00:08:
LESSON:  If you have a vague desire the remove the clutch lever switch and find the screw difficult to turn, quit while you're ahead and go fix something else.

I shall heed your warnings so that your misery shan't be in vain, sir!
Back to top
 
 

1998|MAC muffler|ceramic coated header|K&N air filter|Amal Mk2 carb|Odyssey battery|iridium plug|NC windshield|Dunlop 491s|Superbrace|EBC brake rotor|12.5" Progressive shocks|Kuryakyn ISO grips
Savage_Rob RidingTX   IP Logged
Savage_Rob
Serious Thumper
Alliance Member
*****
Offline

Mechanically
Inclined Amateur

Posts: 6972
Texas (Dallas area)
Gender: male
Re: Broken Clutch Lever Switch Screw - Grrrrr!
Reply #6 - 08/13/05 at 15:51:27
 
DavidV wrote on 12/31/69 at 16:00:08:
I've had trouble finding stainless Allen screws around here, but plain Allens are also a good upgrade.  And be sure to use the anti-seize on any of them.

In my neck o' the woods, Ace Hardware has been the best source.   They've been pretty good about ordering any they don't have in stock too.  They even have some really high-dollar chrome ones if you want SAE instead of metric.  I'm using the stainless.
Back to top
 
 

1998|MAC muffler|ceramic coated header|K&N air filter|Amal Mk2 carb|Odyssey battery|iridium plug|NC windshield|Dunlop 491s|Superbrace|EBC brake rotor|12.5" Progressive shocks|Kuryakyn ISO grips
Savage_Rob RidingTX   IP Logged
Digger
Serious Thumper
2005 No Login
*****
Offline

Ya gotta be tough to
ride singles!

Posts: 1604
Colorado Springs, CO
Gender: male
Re: Broken Clutch Lever Switch Screw - Grrrrr!
Reply #7 - 08/30/05 at 21:20:56
 
OK, I just got back from a trip (on my ST1100) and picked up the new clutch lever assembly.

My, my, it sure is pretty.

Anyway, call me an idiot, but I got curious and decided to see if I could remove the screw holding the clutch lever switch on the brand new assembly.

Now, I'm not a real strong man, but when I stuck a #1 phillips-head screwdriver into the head of that tiny screw, I felt like the governor of California!  I mean, the stupid thing stripped out immediately!  Luckily, the function of the switch was not affected at all.

Has anyone out there ever successfully removed one of these screws?  I'm now considering my clutch lever switch to be permanently attached to the clutch perch assembly.
Back to top
 
 

Digger
2001, Metallic Glacial Blue, Raptor Petcock, Verslavy (first hole) (otherwise, mechanically, the bike is stock), 13,xxx miles
I don't own a cage.
www.astronautbiker.com
WWW   IP Logged
vroom1776
Serious Thumper
*****
Offline



Posts: 2110

Gender: male
Re: Broken Clutch Lever Switch Screw - Grrrrr!
Reply #8 - 08/31/05 at 08:35:26
 
I got mine out, but couldn't get one out on the brake side!
Back to top
 
 
  IP Logged
Mr 650
Serious Thumper
*****
Offline

The LS650- Classic
style & 4-valve
engine

Posts: 1389
Mempho
Gender: male
Re: Broken Clutch Lever Switch Screw - Grrrrr!
Reply #9 - 11/24/05 at 22:47:30
 
Back to top
 
 

SilverBlue '01,K&N,Snorklectomy,125mm NOS carb, 1/2 spacer & 155, 'Trapp, NC flyscreen, Suzy GelSeat, Osram H4
later..putt. Putt, PUtt, PUTT! 8)
HelmetLawsSuck
  IP Logged
mpescatori
Serious Thumper
*****
Offline

Romanum Thumperium
Cavalco, yeaaah !!!

Posts: 3547
Rome, Italy
Gender: male
Re: Broken Clutch Lever Switch Screw - Grrrrr!
Reply #10 - 11/25/05 at 03:20:30
 
My European bike doesn't have a clutch switch - or, for that matter, a sidestand switch (although the hanging wire might just be the leftover from a sidestand switch that was chucked away)
Why can't you simply short it and get it over with?
Either one's mature enough to know that the bike is to be left in neutral when parked (and I always check it's in neutral before I start it) or one doesn't even deserve to be riding one !
As the flight attendant once said 'if you don't know how to buckle up a safety belt then you shouldn't be on this plane unattended !' 8)
Back to top
 
 

Maurizio Pescatori, Esq.
Gentleman Rider

Mikuni BST40, K&N filter, Stage2 cam, Verslagen tensioner, Sportster muff, 120 proof moonshine, Pirelli MT 66 tourers... and a chain conversion too !
mpescatori   IP Logged
Savage_Greg
Serious Thumper
Alliance Member
*****
Offline

Don't go around your
ass to reach your
elbow...

Posts: 7844
SW Washington State
Gender: male
Re: Broken Clutch Lever Switch Screw - Grrrrr!
Reply #11 - 11/25/05 at 14:32:46
 
2 times?  We do follow the "Right Tighty" rule, don't we?  

As for the screw, I removed mine a long time ago and don't remember any grief.  Might need to put a hand impact driver on your X-mas list.
Back to top
 
 


  IP Logged
Pages: 1
Send Topic Print


« Home

 
« Home
SuzukiSavage.com
12/19/25 at 23:12:53



General CategoryRubber Side Down! › Broken Clutch Lever Switch Screw - Grrrrr!


SuzukiSavage.com » Powered by YaBB 2.2!
YaBB © 2000-2007. All Rights Reserved.