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roll call please (Read 21 times)
Ed L.
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Norman Bates

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Re: roll call please
Reply #30 - 01/13/06 at 16:16:45
 
Work done so far this winter on my silver '02 includes valve lash check, didn't need to adjust anything. Replaced the stock headlight with an aftermarket unit. Removed the stock saddle bag mounts and made a quickly removable replacement set out of stainless.
Currently working on a set of forward controls made out of aluminium plate and plan to polish and clearcoat them. The wife is starting to get mad about all the time I'm spending in the shop working on the bike, can't explain it to her, she doesn't understand Undecided. Since the exhaust is off the engine I'll do some minor grinding on the port to help the flow. Starting to think about some new rubber, the stock rear tire is getting thin. Also getting ready to cast a 3"x5" "Thumper" emblem out of aluminium to replace the Suzuki emblem on the rear pylon. Once everything gets done it will be time to get some riding in, working on the scoot really eats into riding time.
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Silver '02, clubman handle bars, Cobra headlight, Sportster muffler, K+N stock air filter, 152.5 main, Superbrace, oil cooler, 1/2 inch aluminium plate forward controls, spark advance, goes like stink
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Max_Morley
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LT650 Luxury Touring
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Moses Lake. WA
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Re: roll call please
Reply #31 - 01/13/06 at 19:51:19
 
First project is to get my BIL's newely acquired 87 Savage cleaned up, maintained and road ready. He gets my old saddle bags, windhshield and whatever goodies are unused on th shelves. SuperTrapp still has sluggo's name on it. BIL is going with a stock HD double taper with the adapter pipe to kick it out and back so it doesn't cook the rear brake lever and springs. He is going with the open look that Matt started (that is where the bike came from on the 'for sale' part of this site) by removing the triangular side covers as Matt had installed one of lancers carbs w/cone air cleaner. Also need to get the crankcase breather system fixed somehow.

On mine I hope to get floorbords, ISO grips, and the hinged back fender that is up on the shelf.  Maybe the sprung solo seat. I rode Matt's ith the seat mod and it makes a big difference, like a horse saddle. I have some LED stop/turn lights for the license plate and am hoping for some LED surface mount turn lights on the fairing and then find some LED bright running lights to go in the fairing where the running/turn lights are now.  

FYI a Savage will fit in the short box of a Chev Colorado Crewcab wth the tailgate down, that is how I got Matt's back from Lopez Island, WA to Moses Lake.


ED will you be taking orders for the Thumper Castings you are considering making?? Max
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Max at Thumper Acres. '96 Savage bagger, '03 Savage w/Cozy sidecar for wifeni.
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WavJamR
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Re: roll call please
Reply #32 - 01/13/06 at 21:24:01
 
Winter Mods:
Screaming Eagle II muffler install with 10 degree bent pipe method - Thanks Lancer  Smiley

Replaces several fasteners that been lost due to vibration.
Lubed the cables.
Removed the carb and had it re-built (cleaned).
Cleaned the air filter and box.
New Spark plug.
Drained the tank and cleaned the gas filter.
Replaced gas and vacum lines running to carb.
Cleaned out petcock.
Greased various touch points.


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mornhm - FSO
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Re: roll call please
Reply #33 - 01/14/06 at 01:54:38
 
Present and accounted for - sir.

No mods (OK I added a trunk).
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PerrydaSavage
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Re: roll call please
Reply #34 - 01/14/06 at 02:15:43
 
PdaS here sluggo ... alive and kickingSmiley

No mods ... will be adding a leather tool bag to the underside of the engine guard as soon as it arrives from e-bay!
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Before you diagnose yourself with depression or low self-esteem, first make sure you are not, in fact, just surrounded by arseholes!
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LANCER
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Oklahoma
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Re: roll call please
Reply #35 - 01/14/06 at 05:43:58
 
  Also getting ready to cast a 3"x5" "Thumper" emblem out of aluminium to replace the Suzuki emblem on the rear pylon.  

That is a very interesting idea...what are you going to use for your mold?
The reason I ask is that my wife is preparing to make jewelry, gold and silver stuff, and we will have a kiln in a couple of months.  With the tools and equipment she will have, she might be able to do something like that for me.
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Ed L.
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Norman Bates

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Re: roll call please
Reply #36 - 01/14/06 at 07:47:01
 
I used to cast lead a lot using plaster of paris for the mold and was going to try the same for aluminium which has a slightly higher melting point. The heat source to melt the aluminium will be a modified hibachi grill using a bathroom vent fan forcing air into the grill. It is sort of like a small forced air furnace using charcoal brickets as a fuel. Most charcoal brickets are made up of almost 1/3 coal. I've used the design before to melt some brass so I'm hoping that this experiment will work with aluminium. I'll take a bunch of pictures for positerity sake and maybe a good laugh or two.  Wink
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Silver '02, clubman handle bars, Cobra headlight, Sportster muffler, K+N stock air filter, 152.5 main, Superbrace, oil cooler, 1/2 inch aluminium plate forward controls, spark advance, goes like stink
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Capt._Capsize
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Re: roll call please
Reply #37 - 01/14/06 at 08:18:02
 
I check in now and then.  I have an '01 that replaced a '96.  The '96 was still a good bike but a deal came along that I couldn't pass up.  Since it is my daily commuter I have a big fiber glass fairing, a Honda Magna headlight (fills the fairing better), air horns, fog lights, shim and jet mod, seat mod, sportster muffler with extension, taller sissy bar to hang my back pack on, saddle bags, LED tail/directional mod, I think that's it.

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Savage Librarian
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One Hoopy Frood

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Houston area
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Re: roll call please
Reply #38 - 01/14/06 at 08:47:42
 
Not too many mods actually made this winter, I don't think.  Swapped out mufflers.  Replaced my tires.  Mostly I've just been getting the parts together for "phase 3" as I like to think of it.  Phase 1 was stock.  Phase 2 was making it as comfortable for 2 people as possible.  As I'm currently hunting down a larger bike for 2-up riding, Phase 3 is bobbing it.  So I'm just accumulating things at the moment.
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Life is not a journey to the grave with the intention of arriving safely, in one pretty and well preserved piece, but to skid in broadside, used-up, worn out, and defiantly shouting 'Geronimo!!!'
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LANCER
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Savage Beast
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Oklahoma
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Re: roll call please
Reply #39 - 01/14/06 at 18:21:57
 
klx650sm2002 wrote on 12/31/69 at 16:00:01:
I've done most of what I want to do to KLX.
Only thing I can think of is to take off the left crank case cover and file the mounting holes of the ignition pickup to advance the timing a little.

Clive W  Cheesy


I would like to try something like that, with the cam I have it would seem to be a good thing to do.  Is it an easy job?  Or is it very precise and critical?
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klx650sm2002
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Cumbria,England
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Re: roll call please
Reply #40 - 01/15/06 at 02:45:22
 
Hey Lancer

More advance would be a good move, as long as the compression isn't too high.
I think that the Savage is the same as the KLX in that the ignition pickup is screwed to the inside of the left casing.
You will need a new gasket and may need to drop the oil.
It may only be possible to get 2 or 3 degrees more advance, but you should be able to feel the difference.

Clive W  Cheesy
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SouthernMD
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Re: roll call please
Reply #41 - 01/15/06 at 04:16:34
 
SOMD here.  I haven’t done much to my bike.  I bought it in October with the overtime I made from a trip to Louisiana after hurricane Katrina.  It already had soft bags on it, no supports but they don’t rub so I’m not worried about chafing.  The sissy bar was missing it's pad, found one on eBay for 35 bucks.  The previous owner had over filled the oil which blew into the air box and saturated the air filter with oil so I replaced it with a K&N factory replacement.  I also replaced the plug with a NGK Iridium.  That’s about it I’ll try the carb mod today if the wife doesn’t have some other project for me to do.  Does the jet have the size stamped on it?
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LANCER
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Savage Beast
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Oklahoma
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Re: roll call please
Reply #42 - 01/15/06 at 04:53:28
 
All jets have the sizes stamped on them, though some require a magnifier to see it.  Some are on the end and some are on the side.
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SouthernMD
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Re: roll call please
Reply #43 - 01/15/06 at 05:02:59
 
Thanks Lancer
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SouthernMD
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Re: roll call please
Reply #44 - 01/15/06 at 07:42:53
 
No carb work today can't get the garage above 45 deg.
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