Right now, I'm at a 52.5 pilot jet and 1 1/2 turns out. I've been there before and had no success. All I can say is that I kept plugging along the exhaust gaskets, the intake/exhaust boots on the carb, vacuum line, and all of that stuff until I
finally got it.
I rode home this morning and it was very foggy and humid. No backfiring. The last few days it has been pretty dry humidity-wise, no backfires either.
Only thing I can figure is I finally got lucky. My best midrange is coming from my spacer shaved to about 1/3 thickness. No sooting at the muffler, no black smoke when I roll off the throttle. No surging or hunting in the midrange either.
A week or so ago it was suggested I go thicker on the spacer, but that only made it worse, so I thinned it down more and it took that surging/hunting all the way out.
I set my valves at a loose .004 all the way around and the bike seems to just be breathing better. I hadn't taken the time to get into them since I had just bought the bike in February, but they were really snug. I didn't gauge them to see just where they were, but I would venture they were at low end tight spec or maybe a bit tighter, so it's a good thing I caught them now.
My fuel mileage is running between 50-52. Thinking back on everything, where I used to get 54-57, I truly think that reduction is coming from the NC Dakota shield I put on. It does drag more than my Street Shield did. That, and I'm sure I'm a tad more aggressive on the throttle since I've accustomed myself to the Savage.