skrapiron -FSO
Serious Thumper
   
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Instant Human.... Just add coffee..
Posts: 1456
Pittsburgh, Pa
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Well, part of the problem is, your bike is no longer set up to factory specs.
Put the white spacer back in, replace the sportster muff with the stock one and turn your A/F mixture back to factory settings (approx 1 1/2 turns out) and you'll be back close to factory performance. It will run like crap, but you'll get closer to your goal of 60mpg.
Seriously though. There's no such thing as a free lunch. Any changes you make to the fuel delivery system (white spacer, A/F mix) or the exhaust (sportster muff) is going to affect your fuel economy. A richer mixture means more power, but it also means lower fuel economy.
Another culprit is the fuel blends. Since the oil companies abandoned MTBE and other oxygenators in favor of ethanol (up to 10% by volume) you are going to see lower MPGs than you would have in the past. The reason is that ethanol just does not pack the same amount of energy that pure gas does (79,000 btu vs. 115,000 btu). Yes, it burns cleaner, but you're going to burn more of it.
After all, you're getting 50+mpg at a time when fuel is approaching $4.00 a gallon. You should be celebrating, not worrying over 6 or 7 mpg more. But if you still want that mystical 60mpg, try raising the air pressure in your tires (slightly), take off any saddle bags or top cases (create aerodynamic drag), add a small wind screen (more of an aerodynamic benefit than anything else) and slow down. Set your speedo at 55mph and you'll see those mpgs start climbing...
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