Oldfeller--FSO
Serious Thumper ModSquad
   
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Hobby is now "concentrated neuropany"
Posts: 12686
Fayetteville, NC
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There is a poll attached to this first post.
Please only vote if you are an "overfiller" -- that way we can see how many members are now overfilling intentionally.
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This is a good trick, really.
Now if you are afeared of "overfilling" -- do this little drill for me just one time.
Put it on the side stand the way you always leave it when you put it up for the night.
STONE COLD, fill it up until it jest barely peeks into view in the oil fill window ...
.... now ask you wife to come hold it completely upright and keep it there for you.
! gasp !
Aaaaaugh !!
the oil window is completely dark with oil
I am overfilled, drastically !!
.... take a deep breath and trust in the Force, young Jedi
While the wife hold the bike upright, crank it while watching the oil window.
As soon as the bike cranks over the oil level drops to way way below the oil window.
Where did it all go? Into circulation in the oil passages, the transmission, etc. etc.
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Next thing you need to know is that there is an oil splash shelf in the crankcase right over the top of the oil window that protects the crank from oil down in the sump splashing around during braking, cornering, hills etc.
So, what are the downsides to slightly over filling your bike so you can instantly see if you have "enough oil" just by glancing down at it while it is on the kickstand?
Dunno. Haven't found any yet, personally. Got some other people helping me look fer them now, so if they exist we will find them.
I do like instant easy visible checks and I do like it that when I can see no oil in the window on the sidestand due to usage I can rock the bike to vertical and verify that I AM NOT LOW ON OIL to Suzuki's methodology. I have lots of time to get her home and top her on up to my methodology -- you see, I pretty much know I will never run short on oil and kill my engine using my method.
Unfortunately, Suzuki's methodology has killed a lot of engines over the years due to low oil.
There isn't much reserve to Suzuki's method and a long trip (or a little bit of slackness) can run you too low, especially when your bike gets up there in mileage and starts using some oil routinely.
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...... this important test was added after all the oil window wars were over and additional testing hot methods were developed. Do remember to do this to YOUR bike to verify your oil's expansion ratio when very hot.
WARNING NOTICE !!
Out of the window war and related side wars has come an important hot test to perform on your particular bike after you have picked your side stand oil in the window level.
The test is simple, after picking your handlebar alignment and resting condition, put your oil level stone cold where you want it to be for easy visibility.
Then ON A LEVEL SURFACE crank your fresh hot from a ride bike up, get it to a good idling rate (at least 1,000 rpm) and get somebody else to hold it straight upright while you shine a flashlight into the oil window with the bike running at idle.
Ideally, you would like to see an empty window -- but many do not. If you see more than half a sight glass on this hot run test, then you need to take out some oil !!
You know the window empties completely when you crank it cold, cause you have already done this test with the bike stone cold. What has changed is that your oil went from garage cold to engine hot -- oil expands when hot to the formula 0.0004 / degree F, so for a 300 degree F delta-T you get like a 10-12.0% change in volume.
10-12% is a significant enough change in oil volume for you to do the check again when the engine is full from just running hot.
On my bike I get just under half a window held upright when hot idling when I set the oil level to half a window on the sidestand with everything stone cold. I am lucky, what I see stone cold on the side stand is just about what I see on the hot held vertical test. You likely are not that lucky .....
You can't ASSume this works out this way for you, your garage isn't at the same degree of level as mine (mine isn't perfectly level) and my side stand is slightly bent and I use a sidestand adder magnet on the foot of my side stand and my oil expands like RotSyn expands (your oil likely expands differently).
You have to check your own situation to find out your hot expansion truth.
UNDER NO CIRCUMSTANCES should you see a full oil window when idling a fully hot engine held bolt upright. This would put you in danger of splashing oil with your crankshaft. You need a half window or more of oil clearance to the crank splash shelf with your worst cast oil expansion due to hot engine temperatures -- a full window of clearance is of course the "optimum desired" amount but many do not get this on the hot test.
Now if this last bit seems out of kilter and "huh?" to you, it is because it was developed at the end of the thread that followed the thread that followed this one -- read your homework and it will make perfect sense to you
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