Dave
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SuzukiSavage.com Rocks!
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Camp Springs, Kentucky
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The carb needs to be sized to work with the engine. This includes port size, valve size, cam duration and lift, exhaust flow, etc. If you have an engine that flow lots of air - then it can use a larger carb.
The Savage has a very mild cam, relatively small ports and valves, a restrictive exhaust system, mild compression, and it is designed to run smoothly at cruising speeds. This means that the air flow is relatively low most of the time, and a smaller carb is better because the airflow through the smaller carb is at a high enough speed to create a nice vacuum and pull fuel out of the jets well.
If you put too big of a carb on without making other changes to improve the flow of air through the engine - then the speed of air flow through the carb becomes low and the carb does not work well atomizing or metering the fuel at low throttle settings. The carb may work well when the engine is revved up - but that is not where the cam, valves, ports, exhaust are designed to work well on the Savage. Too big of a carb....and you will end up with an engine that runs badly until you have the engine running at full speed. It will be a very frustrating bike to ride.
With a stock engine the 36mm is supposed to be best, and with modificaitons you can move up to a 38mm.
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