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Cafe ala Carte - NEW update! (Read 2879 times)
smokin_blue
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Re: Cafe ala Carte - NEW update!
Reply #45 - 10/17/15 at 09:21:08
 
The frame is from a 1968 Montgomery Wards Riverside Mojave.  Which is what the tank which you see on so many cafe builds today is actually from.   It was made for wards by benelli in Italy.  It is a knockoff of a Rickman racing frame from that era.   They originally built it for the benelli tornado which was a tall 650 twin engine.  The early protoypes were rejected in test marketing so they redesigned the frame and bodywork for the torndo and then used the frames and bodywork for wards bikes.  They took their 250 and 350 "egg" engines and punched them out to 260 and 360 cc and put them in the Mojave bikes.  

So the frame is perfect based on the era.  It is a large tube frame and the rickmans were very stiff.  The rickmans were chromoly but this is mild steel.  It had the height I needed for the ls650 engine.  I just had to move the swing arm pivot down and add engine mounts to be able for the engine.  Go back to the links at the beginning this thread if you want to see all the frame mod details.
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norm92de
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Re: Cafe ala Carte - NEW update!
Reply #46 - 10/17/15 at 13:38:15
 
Delete that last question. You already told us.
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2014 S40. Raptor. idle mixture adj.Needle raised one notch. 4000' altitude. Stock jets. Shell Rotella synthetic.
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smokin_blue
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Re: Cafe ala Carte - NEW update!
Reply #47 - 10/23/15 at 04:12:30
 
I have a couple more photos for you with details of the build.  Here is a POV shot of handlebars.  I did not want the area cluttered up with switch gear so I had to find a new place for what I needed to keep.



In building this bike I stripped out a lot of the electricals.  it is pretty much down to the bare bones.  I had to keep the hi low beam switch and the starter switch.  So here is what I did.  I used the old Honda head light switch (see the black switch on the head light below) and rewired the internals of it slightly.  The switch is my head light high beam, low beam, and off.  I also had to find a place for the starter button.  The silver very low profile switch on the right side of the head light shell is the starter button.  It originally was a high beam indicator but I used the spot for the starter switch.



Lastly this is one of my favorite shots.  I love the flow of the bike from such an odd low angle.

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norm92de
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Re: Cafe ala Carte - NEW update!
Reply #48 - 10/23/15 at 12:38:08
 
Very nice! Love all the SS hardware.
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2014 S40. Raptor. idle mixture adj.Needle raised one notch. 4000' altitude. Stock jets. Shell Rotella synthetic.
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LANCER
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Re: Cafe ala Carte - NEW update!
Reply #49 - 10/24/15 at 12:53:18
 
That is one sexy looking a-a-aft view.   Wink
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chzeckmate
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Re: Cafe ala Carte - NEW update!
Reply #50 - 10/25/15 at 01:42:50
 
Super clean.
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'05 S40, dyna muffler, rejet, high flow filter, Mobil 1 Racing 4T, Shinko 230 set with 140/90 rear, raptor, seat lift, LED running lights/signals, tach, reversed risers, homemade MR10 Lexan windscreen
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Art Webb
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Re: Cafe ala Carte - NEW update!
Reply #51 - 10/26/15 at 10:32:30
 
sleek n sessy
love the tail light treatment
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smokin_blue
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Re: Cafe ala Carte - NEW update!
Reply #52 - 10/26/15 at 20:29:48
 
Thanks Guys!

Art,  
The tail lights were a bit of work but I am happy with how they turned out.  I formed the lens blanks before cutting the openings in the tail section and then cut the lenses to fit.  

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Art Webb
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Re: Cafe ala Carte - NEW update!
Reply #53 - 10/27/15 at 15:54:13
 
Tell me you wired them to work as blinkers, too, no stalks poking out in the airstream
On the Ninja 500 forum a lot of guys used trailer light boxes to make the tail / brake lights work that way, for a cleaner rear end (it used 2 1157 bulbs in one housing)
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smokin_blue
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Re: Cafe ala Carte - NEW update!
Reply #54 - 10/28/15 at 17:45:23
 
Art,
Take a look at page one of this thread if you haven't and it will talk in detail about the tail lights.  They are LED's from an SV650 and heavily modified.  To answer your question they are not wired for turn signals.  I thought seriously about it but then I decided no switch gear so no turn signals.  

I am lucky I live in a state that doesn't require turn signals.

take a look at my website www.street-unique.com  
Smokin Blue was my first custom and I never did put signals on that one.
Bad Attitude I did put turn signals on in the end of the bar ends.  That was when that style was hard to come by.  They are standard bulbs not LED's since they hadn't become as common as today.  The problem with them is I keep blowing filaments out with the vibrations (when she winds up towards 11K rpm.)   Roll Eyes

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Re: Cafe ala Carte - NEW update!
Reply #55 - 10/29/15 at 15:44:02
 
just checked out your website, man your other builds are also awesome.
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smokin_blue
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Re: Cafe ala Carte - NEW update!
Reply #56 - 10/29/15 at 16:39:06
 
Thanks!  my next build will be fairly light but I am building my wife a customized S40.  

After that I have a more aggressive build of a 1972 Suzuki T500  two stroke twin into a 1970 Colin Lyster race frame for a late 60's style road racer.    More projects than time!
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Art Webb
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Re: Cafe ala Carte - NEW update!
Reply #57 - 10/29/15 at 20:00:53
 
I like that smokin blue! especially the cafe screen, that really completes the look
Bad Attitude is awesome, too, but man you can HAVE all those cylinders haha
you got skillz man
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smokin_blue
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Re: Cafe ala Carte - NEW update!
Reply #58 - 10/30/15 at 04:19:26
 
Thanks!   I am mechanical engineer that grew up the son of a shop teacher in a pretty complete home shop and then I worked as a Suzuki wrench for 3 years during late high school and college.    

Now building bikes is in my blood and it is what I do in my limited spare time to help keep my sanity.   Grin
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chzeckmate
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Re: Cafe ala Carte - NEW update!
Reply #59 - 11/01/15 at 01:40:05
 
I really want to ride your GT250.  It's gorgeous!
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'05 S40, dyna muffler, rejet, high flow filter, Mobil 1 Racing 4T, Shinko 230 set with 140/90 rear, raptor, seat lift, LED running lights/signals, tach, reversed risers, homemade MR10 Lexan windscreen
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