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DRZ Tracker Project (Read 1390 times)
ohiomoto
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Re: DRZ Tracker Project
Reply #90 - 07/31/17 at 11:41:26
 
The only thing worse than having to truck it home is having to push it home!  (I had a 78 RM125 that I had to do both with way too many times.)

Hopefully you'll get the bugs sorted out quickly.   Aesthetically, I think I would cut the lowers on the rear subframe and drop the tail a little bit work on the lines of the seat/tank.  You may need to raise the rear tank slightly.  


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Gary_in_NJ
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Re: DRZ Tracker Project
Reply #91 - 07/31/17 at 12:32:12
 
Yeah, Leo has some trickery going on there. The seat and sides of the tail kit extend lower then the subframe. Plus he dropped the forks 4" because he's height challenged.

The side fairing that I need to make will make the seat/tank/tail intersection appear as a straight line. Right now everything is above the subframe. The side panel will make it appear as though it's all below the frame.

I got the electrical gremlins exercised from the starting system last night (frayed wire in the solenoid harness). I also moved the ECU to a different location (the underside of the seat tray) to create more room/less stress on the wires in the electrical box. With the headlights diconnected the charging system is within spec, so I think my dead battery was due to running two head lights. LED's to the rescue.

I should have the front fender installed this week. I also have to program the gauge cluster. That might be the hardest part of the build Smiley
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My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
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Gary_in_NJ
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Re: DRZ Tracker Project
Reply #92 - 08/02/17 at 05:52:01
 
I went through my electrical system last night. First I checked the conductivity of the stator coils. This is done by checking each of the three yellow wires to ground - no continuity is good and that's what I had. Then I checked for continuity between the legs of the stator coils. All was good there. I started the bike and checked the voltage at each stator coil. Suzuki calls for 60-80VAC at 5,000 rpm and i was showing 68 to 70 VAC - so far so good.

I removed the regulator/rectifier to test the internal diodes. Problem found. One of the two leads on the regulator has a blown diode.

During this process I also discovered that my starter solenoid is finicky - it has to be sitting just right in its holder to engage - so that's getting replaced too.

When I get my new R/R I think I'm going to hot-wire the outputs directly to the battery. Apparently this is a known improvement for the DRZ and it improves voltage to the battery by 0.5 to 1.0 VDC.
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LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
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Gary_in_NJ
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Re: DRZ Tracker Project
Reply #93 - 08/10/17 at 19:33:12
 
I've ridden the Street Trcker a few times this week. The first two rides were only about 10 miles each followed by an inspection. Basic shake-down runs. But tonight I ventured to some of my favorite twisty roads to really get a feel for the bike. Here are my observations:

This thing vibrates like something that may be stored next to lonely woman's bed. It vibrates at idle. It vibrates under heavy and light loads. I think it vibrates when it's in the garage and I'm away. Sure the Savage vibrates, but it builds in a linear fashion. So ridden on a flat straight road, the Tracker is quite uninteresting.

This all changes on a twisty road. All is forgiven and forgotten. Turning is this bikes forte. Turning is its element. Holy crap is this thing fun. It begs to be hoon-ridden. I had an urge to wheelie out of every turn.

And then the road straightens out again.

The bike is no where near dialed in yet. The jetting is off. There is a major lean bog from a cruise throttle setting to WOT (no surprise since I removed the air box) and there is a minor lean surge at partial throttle. The previous owner weighed about 100-125 pounds more then me, and currently the bike is sprung for him and not me. So the ride is rough - and this bike should be crazy plush. I think once I get these items corrected my straight road opinion will change.

Other observations: I really like the Acewell gauge and would highly recommend it. There is so much information available, and that is very helpful while shaking down a new bike. And there are hi/low alerts for temperature, voltage and even speed (if you want to set that). There is also a big shift light that starts flashing 500 rpm prior to redline.

My radiator solution is working perfectly. I'm not running a thermostat and water temperature is running around 165. With this knowledge I feel comfortable putting a thermostat in.

The RS-4 exhaust is perfect. It's not too loud, but man does it growl. The down side of this exhaust is that I can't use a bike stand to work on the bike, which is very unfortunate. It also weighs a lot. But is sings a great song.

The bike will be back on my stand sometime this weekend so I can address the jetting. The suspension will just have to wait until winter. I may respring the forks now since that can be done without disassembly. But the shock and the fork valving is gonna have to wait.
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LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
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Ruttly
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Re: DRZ Tracker Project
Reply #94 - 08/10/17 at 21:53:35
 
Gary , What does it weigh (wet) ? Cafe racers & Trackers are not about raw speed , they are about Fun on the road , twisties. It's so much fun riding a bike that there is no need to worry about entry - apex - exit cause it turns so well. Sometimes exiting corners I let it drift out to the marbles for some fun ! Those crappy dual purpose tires are kinda fun. I think some sticky tires might take some of the fun out of the ride. Trackers are a kick in the a$$. I miss mine , got to finish it.
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ohiomoto
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Re: DRZ Tracker Project
Reply #95 - 08/11/17 at 05:09:04
 
This makes we want to buy a street legal 450 and get back to my moto roots!  Problem is, it would probably tempt me to do stupid stuff.  My Savage doesn't do that to me at all, which is a good thing, a very good thing.  Ha, ha...
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Re: DRZ Tracker Project
Reply #96 - 08/11/17 at 19:45:54
 
That's what's nice about the Savage Tracker , it has the looks but not all the power of a modern single. It has just enough power to keep my on my toes & highly aware !
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Re: DRZ Tracker Project
Reply #97 - 08/12/17 at 07:39:18
 
Ruttly wrote on 08/11/17 at 19:45:54:
That's what's nice about the Savage Tracker , it has the looks but not all the power of a modern single. It has just enough power to keep me on my toes & highly aware !

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Gary_in_NJ
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Re: DRZ Tracker Project
Reply #98 - 08/13/17 at 14:19:55
 
The bike weighs in at 296 pounds with all fluids topped off except fuel; the front weighed 149 and the rear is 147. That's heavier then I had hoped, but that Yosh RS-4 Twin weighs 25 pounds, a good 15 more than the run-of-the-mill exhaust systems for the DRZ. The tall side walled tires also carry a weight penalty.  But those are two elements that contribute to this bikes unique looks, so its weight that I happily accept.
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A life-time student of motorcycling.
LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
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Gary_in_NJ
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Re: DRZ Tracker Project
Reply #99 - 04/07/20 at 15:41:00
 
This project got put aside for a few years. About the time that I started riding my DRZ I developed bad arthritis in my left hip. Riding became difficult and working on a project was too painful to be enjoyed. So I it sat in my garage in pieces for a few years.

In November I had that hip replaced and I'm 100% once again. Time to finish unfinished projects.

I lowered the suspension, rebuilt the carb, swapped out some clunky parts, reshapped a new rear section and painted everything to match. A few odds and ends to finish, but I'm finally happy with the result.

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A life-time student of motorcycling.
LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
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Gary_in_NJ
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Re: DRZ Tracker Project
Reply #100 - 04/07/20 at 15:41:30
 
Another
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A life-time student of motorcycling.
LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
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Gary_in_NJ
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Re: DRZ Tracker Project
Reply #101 - 04/07/20 at 15:41:53
 
Another
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A life-time student of motorcycling.
LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
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Gary_in_NJ
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Re: DRZ Tracker Project
Reply #102 - 04/07/20 at 15:42:20
 
Another
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A life-time student of motorcycling.
LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
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Gary_in_NJ
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Re: DRZ Tracker Project
Reply #103 - 04/07/20 at 15:42:40
 
And another
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A life-time student of motorcycling.
LS650 Cafe, DRZ400SM, FZ6N, SV650S, CB900C, Ducati ST2, CB550F-SS
My LS650=> http://suzukisavage.com/yabb2.2/Attachments/Left.JPG
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Ruttly
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Re: DRZ Tracker Project
Reply #104 - 04/07/20 at 16:45:25
 
WOW , Gary.  Its freakin bad as$, pure moto porn. You are 2 for 2.  You do have an eye for cool bikes. She looks ready to raise some hell. She must be a blast to ride. Any tickets yet ?
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