LANCER
Serious Thumper Alliance Member
   
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Savage Beast Performance Parts
Posts: 10798
Oklahoma
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I chose to use the 1.65” ID x 1.75” OD pipe, with a 30” length. The reason is because of Ed. Ed started building headers in the 60’s, and based his choice of pipe size and length on drag strip results. With years of hands on experience he put together a chart for selecting the size needed for a cylinder of a given size and power level. For our engine and its power level capabilities the header pipe size is best at 1.5-1,65” ID. The length of the pipe at 30” is generally accepted for engines similar to ours, and varying the length can move the peak power up and down the rpm range. Ive used a 1.65” ID pipe for several headers, usually with 30” length, however my current pipe is about 33”. When making this pipe the last 6” of it was distorted a bit so cutting it 30” would have left the end unable to make a good fit and seal with a muffler…so it’s longer. So Ive used the 1.65” tube for years, I made my first one in the early 2,000’s, and I like it a lot. When MAC first came out with their 2” pipe and muffler they held a contest on this site, and I won the drawing. I installed the set, rode it for a while, could not tell a performance difference, maybe less. I think DragBikeMike used a larger pipe during his series of engine testing. I believe he may have had better results. Another resource I’ve used is a book on Engine Performance by an Automotive Engineer, whose career was with the big 3 US auto makers. He designed engines. He said the internal volume of a muffler should be the same volume in a cylinder, and the Dyna muffler we use so often is pretty close to that volume. An R&D test muffler I got years ago works great on my engine. (Yep, it was designed for HD’s). It is quite loud though. (Versey can tell you about that). They work well and make good sound. The authors stated primary goal when building an engine is to maximize Efficiency.
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