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Wiseco Flat Top Piston - Installation & Test (Read 1109 times)
DragBikeMike
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Re: Wiseco Flat Top Piston - Installation & Test
Reply #165 - 10/20/22 at 18:14:38
 
The exhaust lobe is just a bit better than the intake.  Still serviceable but of course I would prefer zero pits.
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Re: Wiseco Flat Top Piston - Installation & Test
Reply #166 - 10/20/22 at 18:15:16
 
The rocker pads are pristine.  They look like they are right out of the box.  I love these late model rocker arms.  They can take the abuse.  No problems here.
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Re: Wiseco Flat Top Piston - Installation & Test
Reply #167 - 10/20/22 at 18:16:14
 
The Cagiva valve adjusters are a flop.  They pitted out.  I suspect that’s due to the tighter radius.  It increases the pressure at the point of contact.  I guess I have to revert back to the stock adjusters.  I don’t have any plans for running the heavy springs.  You need the heavy springs for the bigger cams (Web 340b & 402), but I’m done with those.  They just don’t hold up.  The OEM DR650 cam (with lower lift) is designed to run with the same springs and same valve adjusters as the LS, so I’m thinkin the stock adjusters should serve me well moving forward.

Here's a look at the intake adjusters.  The left-hand adjuster has an ugly pit.
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Re: Wiseco Flat Top Piston - Installation & Test
Reply #168 - 10/20/22 at 18:16:53
 
Same problem on the exhaust end, only the pit is in the right-hand adjuster. That’s a nasty pit.
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Re: Wiseco Flat Top Piston - Installation & Test
Reply #169 - 10/20/22 at 18:17:39
 
As expected, the valve tips didn’t fare any better.   The left-hand intake has a fairly deep pocket worn into the tip.
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Re: Wiseco Flat Top Piston - Installation & Test
Reply #170 - 10/20/22 at 18:18:13
 
And the right-hand exhaust tip is a bit worse.  This will be a good opportunity to see if I can fabricate a rig to grind the valve tips.
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Re: Wiseco Flat Top Piston - Installation & Test
Reply #171 - 10/20/22 at 18:18:50
 
The cam chain measured out at 5.01” over 21 pins, well below the wear limit of 5.07”.  The jack bolt adjuster is working great.  It’s part of my scheduled maintenance routine.  Change oil, adjust valves, and inspect the cam chain tensioner every 3500 miles.  Adjust as necessary.
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Re: Wiseco Flat Top Piston - Installation & Test
Reply #172 - 10/20/22 at 18:19:24
 
When I measure chain wear, this setup helps a lot.  Use two cam sprockets and a ten-pound weight to consistently take all the play out of the chain.
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Re: Wiseco Flat Top Piston - Installation & Test
Reply #173 - 10/20/22 at 18:20:03
 
The chain guides look good too.  I suspect there is at least 30,000 miles on these.  No cracks.  No wear.
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Re: Wiseco Flat Top Piston - Installation & Test
Reply #174 - 10/20/22 at 18:20:49
 
The cylinder head looked pretty good.  No evidence of a valve problem that would explain why the squeeze was down a bit.
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Re: Wiseco Flat Top Piston - Installation & Test
Reply #175 - 10/20/22 at 18:21:27
 
Time to do a quick & dirty check.  Set the head up on a flat surface and use a small bubble level to level the head.
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Re: Wiseco Flat Top Piston - Installation & Test
Reply #176 - 10/20/22 at 18:22:02
 
Fill the combustion chamber with solvent with a little oil mixed in (about 10:1).
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Re: Wiseco Flat Top Piston - Installation & Test
Reply #177 - 10/20/22 at 18:22:38
 
Start timing.  You want to leave it sit for at least five minutes.
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Re: Wiseco Flat Top Piston - Installation & Test
Reply #178 - 10/20/22 at 18:23:17
 
Watch the level of solvent in the combustion chamber.  If the level drops in five minutes you have a problem.   Periodically look into the ports for signs of solvent under the valves.  If it’s leaking, you will be able to see it.  Hold the test for at least five minutes.
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Re: Wiseco Flat Top Piston - Installation & Test
Reply #179 - 10/20/22 at 18:23:55
 
The level of solvent in the combustion chamber didn’t drop a bit, and there was no evidence of wetting inside the ports.  My drop in compression is not a result of leaky valves.
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