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Spring Fever (Read 3966 times)
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Re: Spring Fever
Reply #240 - 11/21/23 at 06:14:42
 
Ruttly:

Sorry for your loss.  I only have one sibling - a sister.  I can understand what a loss this is for you.

You are in our prayers.
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Ruttly
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Re: Spring Fever
Reply #241 - 11/25/23 at 08:48:18
 
Thanks guys , A long story goes with it. But I don’t want think about it let alone write about it. So I’m back , broken , but back.
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Re: Spring Fever
Reply #242 - 12/05/23 at 07:20:23
 
It’s official the 250 project has begun ! Stripped rear hub out of wheel , removed bearings and it’s soaking now. Once clean , off to be media blasted and powder coated. I touched the frame & engine while I was at my buddies house. Many boxes of parts await their arrival. Once the wheels get built it should go quick after a few mock-ups. The 500 is still in progress too , tracker will be on the table soon for maintenance then the SR 500 . Really need another table ! Still working on sorting tools & transferring tools from roll away to the bigger rollaway. Garage is a mess with 13 5 gal buckets of tools , one bucket the vise grip black hole with almost 50 pairs of vise grips.
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Re: Spring Fever
Reply #243 - 12/07/23 at 08:48:58
 
Some of my buddies ask , Why a 250 ? Many reasons , too many to list , let’s just say it checks all the boxes but one , it’s missing a happy button. But when I rode this bike years ago , it started better than any Honda or Yamaha. Gas on , give it a tickle , key on and kick. First kick everytime , yeah everytime ! Come to just learn a bit more about these bikes. What I always thought it was a flasher tucked away inside the electrical box next to the coil sits a brite blue capacitor. Lucas designed system with capacitor so it does not need any assist from battery to start. Dead battery not an issue to get it started , very cool system indeed. Most capacitors systems replace the battery , this uses both or not. I’m confident starting shouldn’t be like a 500. Focus is light & lean , under 300lbs for sure , while still keeping some of its original looks , but with Ruttly’s stamp on it . Just enough ponies and a big front brake. Send out both hubs for powder coating asap and find an upholstery shop to recover the seat. Then hubs go to wheel shop , cant remember the name , not even sure he is still in business. Wheel Works in Hayward CA I think. I go get engine & frame next week.   Cool
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Re: Spring Fever
Reply #244 - 12/07/23 at 09:10:26
 
Hey guys , not having any luck finding that wheel builder in LA area. Seems many here have used them. Any names or links would be helpful. Thanks
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Re: Spring Fever
Reply #245 - 12/07/23 at 09:42:16
 
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Re: Spring Fever
Reply #246 - 12/07/23 at 11:06:27
 
Tanx Versy  Cool
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Re: Spring Fever
Reply #247 - 12/08/23 at 09:14:23
 
Yeah I’m gonna give Buchanan’s a try , they come highly rated. When it’s time I’ll be sticking with a 19” up front and a 18” taking up the rear both in stock width but in polished aluminum & polished spokes & nipples around powder coated hubs. Not sure of tire selection , Dunlop D404s , a modern Dunlop for a good price. And it’s a great tire ! But would like a set of modern performance tires for plowing thru turns on a small 250. While it will have a finely tuned front brake of a 650 with a stock rear brake , I don’t plan on using them. A 250 road bike is all about keeping your momentum, quite literally by not using the brakes or very little (only if needed). Always enjoyed riding small bikes fast. Kinda like wringing the last drop of water out of a wash rag !   Grin
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Re: Spring Fever
Reply #248 - 12/09/23 at 10:44:29
 
I went with Buchanon's for my tracker wheels.  They aren't cheap, but the quality is worth it imho.
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Every twenty minute job is a stripped thread away from being a three day ordeal.

'87 LS650h Savage Street Tracker (destroyed by fire)
'86 LS650g Savage (parts bike)
'81 Kawasaki KZ750e ELR tribut
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Re: Spring Fever
Reply #249 - 12/09/23 at 18:08:20
 
Yup , you can’t even have a roller without them ! $$$ idewk !
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Re: Spring Fever
Reply #250 - 12/10/23 at 00:18:53
 
I’m so sick I can already see the roller with the bars on it ! Still need to test tank I wanna use for leaks before buffing and paint , send out side covers for media blasting. All 3 pieces going to painter. I have a spare tank so , painter can only hold up final product. I would be real happy to finish it 2024. What a Christmas present that will be. I am excited as any build , expectations to meet or exceed , none what so ever. Just gonna build it to my specs , how I want it. I don’t build show bikes , i build to ride. All I know is it will be unique. I have collected about 80% of parts needed , almost , gettin there. Can’t wait for the first mock up , just sick.
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Re: Spring Fever
Reply #251 - 12/10/23 at 03:08:31
 
If you have to line the tank to fix leaks or prevent future rust.  Use the Caswell Epoxy liner.  I have tried the others and they just don't work as well.  The white liner that has Acetone as the thinner can strip paint and is not very durable.  The silver stuff that Eastwood sells is OK....but not great.  The Caswell Epoxy is tough and bulletproof.

The only thing you need to be careful of with the Caswell Epoxy is that the temperature needs to be up in the 70-80 degrees.  If you try to apply it when the room temperature is cold it is very thick and hard to get flowing around the inside of the tank.  I have it in my Cafe' tank for the last 10 years/17,000 miles and it still looks just like it did when I put it in.  (I was coating it to prevent future rust).
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Re: Spring Fever
Reply #252 - 12/10/23 at 16:40:33
 
Both tanks aluminum  , but if it was on a 500 the tank will have damage on the left side from rocker cover studs. This one has been welded , I just need to make sure it’s good before I send it out for polish n paint. However the cap seals are rotten away and need replaced. The welded tank will still need a cleaning inside the other tank is spotless inside , I was the last person to put gas in it almost 44 years ago !
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Re: Spring Fever
Reply #253 - 12/10/23 at 19:07:11
 
My tracker tank was coated with the Eastwood , haven’t had any problems so far. It’s been modified twice so I thought it needed it.  I’ll put a new cap seal on that tank and some old petcocks ,  check it for leaks , then wash it out and send it.
,
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Re: Spring Fever
Reply #254 - 12/13/23 at 08:32:21
 
For the most part , chasing parts is close to done. Sure there will be a few items overlooked and all that should be caught on the first mock-up. Same approach as always make the roller feel like a race bike. Some shake their head and walk away on this project. Guess they think I’ve gone off the deep end into a death dive , maybe I have ! Clear to see I set the bar with the tracker and expectations are high and some think the 250 is in no way able to measure up. This is where I differ from others , the bike has personal historical value to me. No matter how good it turns out there will still be those that judge it on displacement. I don’t care , she will be a fine motorcycle and stand her ground in pics or on the road. I’m sure they will look awesome in pics together. Same builder , same painter , there will be very subtle ties between the  two bikes while still being very different !   Cool
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