DragBikeMike
Serious Thumper
   
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SuzukiSavage.com Rocks!
Posts: 4470
Honolulu
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A view from the outside of the engine case shows the location of the various oil circuits. I grabbed this photo from someone else’s old post. Can’t remember who posted it, but they did a nice job. Whoever you are, thanks very much.
You can see from this excellent markup, that the stock system has three flow circuits, bottom end, top end, and transmission. Don’t be fooled by the description “to tranny”. Yes, the oil in this circuit goes to the transmission (also to the clutch), but it doesn’t lubricate the gear mesh. It lubricates the idler bearings inside the gears. The filter is housed in the clutch cover, so the oil supply to the filter runs directly into the clutch cover. The oil supply out of the filter is directed into the end of the crankshaft to supply oil to the bottom end, and into the channel that runs fore & aft along the top of the engine case, where it connects to passages that supply the top end and the transmission. There is a .071” orifice in the transmission supply.
It has this cool plug (green arrow) at the end of the main oil passage. That plug presents all sorts of possibilities for measuring pressure, hooking up a cooler, supplying oil to specific components, etc. I like that plug. But remember, this is a crude lubrication system. If you take oil from that passage, you will be robbing oil from the other circuits. Oil pressure will diminish rapidly because you will be adding a 4th circuit.
The .071” orifice in the transmission oil circuit looks inviting too. Make the orifice bigger and maybe you can help the gears. Same problem. If you start messing around with that orifice, oil pressure will change. Make the orifice bigger and pressure will go up in the transmission, but down at the bottom end & the top end.
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