DragBikeMike
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SuzukiSavage.com Rocks!
Posts: 4470
Honolulu
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On this lube oil system project, I had initially intended to do a complete tear down at 10,000 miles, but it was running so well I decided to keep going. Then in November of 2023 I did an endoscope inspection at 14,000 miles; all was good. It was running great, so I kept going. In May of 2024 I had logged 20,000 miles. It was still running great, but it seemed prudent to take a look. It was time to tear it down and get my eyeballs on the parts in question.
Up to this point, I had been doing regular services at 3500-mile intervals. I was not finding any chips on the magnetic drain plug. Each time I did an oil change, I pulled the clutch cover and did an endoscope inspection of the gears. No pitting was observed.
The engine was still making great power. The compression was down a bit (from about 220 to 200), but the motor was still plenty healthy. To refresh your memory, these oil system mods were done on my Big Bore 4-Speed engine. It used a 97mm Pop-Top Wiseco in a shortened cylinder; compression ratio was 10.8:1. The cylinder head was ported with 34mm intakes, 1.79” exhaust port, and a 55cc combustion chamber. The cam was the trusty DR650. Breathing chores were handled by a PWK40, a Mac Header, and a HiFlow Muffler. It was makin good power. More than enough to test the gears and main bearings.
I’m pretty sure the reduction in compression was related to my compression gage. It simply ran too good to have lost that much compression. If anything, it felt like it made more power than when I started. The gage didn’t seem to hold pressure. The needle would swing way up, but then drop off quickly.
I think this might have something to do with the reduced compression readings. Don’t know why it took me so long to notice this. Obviously, a new gage is in order.
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