Like I've been saying for years .... That Dave can fix anything  !  

I was able to install the new Governor Controller and  an outlet on this generator, and give it a 30 minute test run under a 2,000 watt load.

It is running great and will keep us in power if we have a grid failure anytime soon.

I also found the part I need to fix the Fault Monitor.....I think I can afford to buy the part as it only costs 41 cents!

https://www.digikey.com/en/products/detail/stmicroelectronics/X00602MA-1AA2/1...

MMRanch wrote on 12/22/25 at 19:06:24:


I am sure you paid less money for a new gasoline generator.

Finding a good reliable "diesel" generator that is affordable is a challenge.  A new 5,000 watt diesel generator is about $4,500 for a basic open frame generator....even before you pay tax and shipping!  These surplus military generators are anywhere from $400 - $2,600...just depends on who has them and if they are working or not.  When you get them from GovPlanet they often are not working and have been sitting outdoors for years.  Lately it seems that folks are bidding way too much for these "projects" and have driven the prices up....they are all going to need hours of work to become running and reliable generators.   Some folks buy them and discover the work involved to get them running again is a bit beyond what they can do....and they come up for sale on Facebook Marketplace.

The used market has a lot of old diesel generators that are in questionable condition - and a lot of them are just too big for use at my home.  Gas generators are pretty forgiving about being run at low wattage and they can vary the load without issue - diesel engine generators don't like being run at less than a 50% load for extended periods - it is best to run them at loads 60% or more.  If you run a diesel generator without making it work - the exhaust "wet stacks" and gets filled with an oily goo that can eventually turn into a thick carbon that clogs up the exhaust header and muffler.

My reason for wanting a diesel generator is that I have a 270 gallon diesel tank for use in the tractor and zero turn mower - so that provides me with a large supply of fuel for a diesel emergency generator.  This 3KW diesel generator runs 2-3 hours on a gallon of fuel (depending on load) - so I likely could run the generator continuously for 20+ days with the fuel I have on hand.

These surplus military generators have been sitting around for 15-20 years and they need work when you get them.  They claim to have all the fluids  drained - but there is a goo build up in the tank and they need to be cleaned.  The fuel sending units have often gone bad and need to be replaced, the rubber fuel lines are old and cracked, filters need to be changed.  The original 24V batteries are available from places that provide them for aircraft and they are expensive - so most folks replace them with a pair of smaller 12V batteries from lawn tractors or motorcycles.

I believe this one I bought had a wiring issue and when it failed to operate properly (bad Fault Module) - the Government set it to the side and abandoned it.  The owner I bought it from said it had 2 hours on it when he bought it - he had disconnected the Fault Module and used it without the generator having the ability to shut itself down if it overheated or was overloaded...or lost oil pressure.  I hope to get the Fault Module repaired and operational - I am still chasing down the reason it overloads and damages them.....i believe there is something wrong with the K12 Shut Down relay, and when the module tries to shut the engine down the relay is sending too much current to the Fault Module and melts the circuit board components.

Seems like I always get myself into a new mechanical/electrical challenge!!!


This fellow restores Onan generators and had a Wet Stacking experience.

 Diode looking thing that was attached to the same terminals 13-14.  I had no idea how to test it  

Diode , electrons from volt meter ( or any source ) flow one way freely , but not the other direction.    DC electrons flows : Negative to positive direction.
So
Zero resistance in one direction but really BIG resistance the other direction.

Look up AC to DC with Diodes , to see the 4 diode  connection pattern for flat line DC ... might be the picture to see ?

I'm sure you will win over a silly machine !  

Dad used to say : "Well  son , somebody else figured out how to build and  make it work ... SO ... Can't you at least look at it and figure what they did !  
I think " MOST - OF - TIME - YES "  is the  BEST assure  

..............

Completed the 18months course in Industrial Electricity after my military time , but never worked in that field ... I went on to College for 2 yr. degree in energy engineering finished it , but never worked in that field either ... I got a Job as a government employee to pay my way in school then kept the Federal Civil Servant Job. (The Bird-in-the-hand ) thing.